Industrial compactor repair services are often required to take care of the standard wear and tear, unexpected breakdown, or correct more minor repairs that arise due to isolated cases of vandalism, neglect, or willful damage. The reason for undertaking such repairs is to replace the worn-out or damaged components with similar ones or an equivalent of the components or parts.
Generally, commercial compactors and balers are machines used to minimize space and waste through the compaction process. It is typically a vast and rectangular machine powered by hydraulic cylinders, although they come up in various sizes and shapes depending on the application used in recycling. GK Industrial Refuse System is among the leaders of commercial and industrial compactors, recycling equipment and cardboard balers compactors. Our team brings along much innovation and knowledge on commercial compactor services.
Generally, garbage is not an appeasing scene, particularly within the office space. This might therefore require you to get rid of such waste in one way or another. Thus, having an industrial compactor is one of the easiest ways of getting rid of trash or garbage around you since it assists in reducing the volume of debris, making it easier to dispose of. Waste management can be easily achieved through an industrial compactor operating in a good state or recycling processes.
However, getting rid of waste materials using an industrial compactor or vertical baler becomes a challenge which is defined by the kind of waste materials tossed in the industrial compactor. Therefore, having an effective and efficient industrial compactor is a crucial aspect of commercial, domestic, and industrial waste management equipment processes.
Therefore, it is essential to have an industrial compactor that does not cause delays while crushing out waste materials. The most complicated part of it sets in when such a machine breaks down, thus hindering them from operating at their standard rates. Industrial compactor ranges from more minor to more significant issues that might necessitate technical repair by a professional. You can possibly fix it by yourself if it is a minor breakdown.
Functioning of industrial compactors
If you decide to purchase an industrial compactor, it is essential to be informed of how it actually works in waste management. This type of appliance is mainly applied in compression of trash and recyclables into minute manageable sizes that can be made easy to handle and easy disposal.
These industrial compactors are made up of an internal hydraulic ram responsible for pressing it horizontally or downwards on the waste, thus eliminating any air trapped inside the debris through a process known as compaction. This ram is made up of a large metal that lies on top of the garbage, which then compresses the trash.
These industrial compactors are manufactured in different designs and brands used in different ways but still apply a similar mechanism in the compression of trash into easily disposable sizes. They are also different in their abilities and sizes, with each having a specific capacity depending on the brand and design.
Such information is crucial in establishing the type of wear that will take place and the specific repair services required. This information enables you to make a wise decision based on the wear and tear. Factors such as availability and cost of spare parts are essential in establishing which brand and size to acquire and your workload.
Repair and service
Whenever a machine breaks down, it never clarifies where the breakdown has occurred or which part has been affected. The most discouraging part is trying to use such a piece of equipment, and it fails to work. Most of such breakdowns occur, primarily when the machine operator is not operating this machine in the right way.
The manufacturers have always recommended carrying out routine maintenance to alleviate possible massive future breakdowns. Most companies, especially those in the commercial sector, are specialized in offering certain services and are thus equipped with the right technicians and tools to take care of any emerging challenge with their industrial compactors.
Professionally, it has been recommended that a commercial trash or industrial waste compactor be serviced at least twice a year in order for it to be said it is in an excellent working state. Usually, simple corrections that might sometimes be ignored can save much on the long-term costs in the event that the machine breaks down.
What should be put in an industrial compactor
As stated above, the sole purpose of an industrial compactor is to minimize the waste into sizable packages that can be easily disposed of. This does not imply that any other piece of item regarded as waste can be broken down or compacted by all industrial compactors. As a result of observing safety measures and other related specific reasons, certain items are not allowed to be compacted.
One of the items that are prohibited in an industrial compactor is explosive. The reason behind their prohibition is that they can quickly explode out, causing serious damages to the compactor of the person running the compactor. Flammable objects are also prohibited from being inserted into a compactor or waste equipment. Chemical substances should also be kept away from the machine as they can easily corrode the inner parts and be dangerous to the machine operators.
Other things that should be kept away from an industrial compactor include woods and glasses because they are very dangerous and might cause jams in the machine. It is also essential that wood does not break easily. Inability to observe every machine requirement is likely to result in machine breakdown, thus necessitating the need for maintenance and repair services.
Maintenance and repairs
As the saying goes, “prevention is better than cure,” such a saying rightly applies to the management of heavy types of machinery such as an industrial compactor that are frequently used in the management of waste materials. The worst scenario is having your machine breaking down and limiting its ability to function correctly, creating vast heaps of waste materials or recyclables to handle.
This, therefore, calls for frequent maintenance and servicing of industrial compactors to alleviate the risks associated with breakdown or failure. Such compactor maintenance can be attained through conducting a regular inspection by a professional technician. During the inspection process, it is paramount that the following be carefully checked:
- Hydraulic system – This involves the operating pressure, hoses, cylinder shaft, oil levels and fittings to ensure all are as per the standard requirements.
- Overall structural integrity – This includes the machine’s physical construction comprising the ground anchors, drag plates, and wiper blades to ensure they are all in good condition.
- Electric control panel – This encompasses the wiring system that should be assessed alongside the relays and switches to ensure they are in order.
- Warning lights – These are checked mainly for safety purposes and emergency cases. Critical systems have to be checked as well.
- Container credibility – This involves the latches, door hinges, rollers and seals.
- Overall Safety – it is important to ensure that industrial trash compactors are in good condition throughout and safe for the operators. This calls for adherence to safety standards all the time.
Frequent repair and preventative maintenance must be carried out using the required procedure by applying the following primary checklist. The purpose of this checklist is to ensure that there are limited or no errors made while taking care of the efficiency and effectiveness of the compactor. The list involves:
- Identification of the problem – communicate with the owner or operator to establish the problem.
- Diagnosis – involves the identification of a particular problem that needs to be addressed.
- Provide a quote – Provide a rough estimate of what it might cost to repair and service it, including the labour. In case of new components to be replaced, including their prices as well.
- Give suggestions – Provide possible areas in which the operator or owner should give priority depending on the order of importance.
- Repair – This involves the physical work of servicing and maintaining the faulty areas of the machine.
Common problems of a compactor
As much as these machines are durable, this does not imply that they do not have issues that might not necessitate immediate service. The most common issues that compactors develop in their applicable years include:
- Failure to compact waste materials
- Failure of the door or lid to open or close
- Sudden production of a noisy sound
- Failure to work
Requirements for a compactor repair service
Since most different companies manufacture such compactors, replacement components and fixing them vary from one machine to another depending on the size and how complex the machine is. Such parts can either be bought from the local stores or be sourced from the sole manufacturer. In most cases, when fixing an industrial compactor, they tend to use similar parts in different brands. Among the tools you might require to conduct repair service of a compactor includes:
- Impact gun
- Socket set
Steps involved in dissembling an industrial compactor for servicing and repair
- Disconnection of power source or electric cable through switching off the power
- Unloosening the brackets or screws surrounding the machine
- Apply wrenches to remove the top and side cover panels
- Careful removal of the bottom panel
- Careful removal of covers protecting the switches, motor and chain
- Fix the issues and per the online guide or user manual
- Fixing compactor issues
To prevent recurrent future challenges brought by breakdowns of the machine or malfunctioning, it is essential to fix it. It is important to note that every machine is unique in its own way and, therefore, necessary to observe the manufacturer’s guide or user manual while servicing it. Compactor servicing involves:
Weird sounds coming from the machine
If it is in poor condition, there is a high likelihood that the compactor will emit weird sounds such as whining, squealing or banging. This is a clear indication that the drive gear has to be checked. Another reason for such sound could be because of a faulty top limit switch. To address this issue, switch off the power source, establish the drive gears’ teeth, and replace them if possible. You can also check on the motor gear and drive chain to establish any issues. The chain ought to be lubricated and operate with the appropriate tension. Using a multimeter, you can also check on the condition of the switches to establish their continuity and if the case is not, do a replacement.
Compactor not starting
A compactor that fails to start might be having issues with a start witch, directional switch or the drive motor. To address this problem, it is necessary that you establish the start switch to know if the contacts of the switches are free from any form of corrosion or destruction. This can be done using a multimeter to establish the continuity in motor connections and the centrifugal switch. If not in order, then it is advisable to follow the user guide in fixing this issue.
Ram getting stuck
If a ram gets stuck, the most advisable way of handling it is opening of the cover panel and check the drive gear. Make a chain adjustment of about half an inch deflection and lubricate where necessary. You can also look at the directional stitches to ensure continuity and are not intertwined together. However, if stuck from the top side, then it is necessary that you check on the power nuts to confirm if they are damaged and replace them.
Failure of the compactor to complete a circle
If a compactor is unable to complete a cycle, it is necessary to inspect the cycle selector. If located on the control panel side, the wiring should be assessed to establish the continuity of the terminals. If no continuity exists, then it is advisable to replace it.
Not opening and closing
In this case, check on the door rollers or foot pedal if it has adequate lubrication and if there is a need to replace.
In conclusion, compactor and baler repair services are often carried out to extend the useful life of the machine. Trash compactor repair companies go the extra mile in protecting additional expenses and possible interruptions that might be caused when a machine breaks down.
It is advisable that if you notice your compactor is faulty, have it checked immediately by a qualified technician and repair services be instituted to restore the machine’s proper functioning. For your industrial compactor services including purchase, installation, repair and maintenance services, we at GK Industrial Refuse System are ready to offer at affordable prices.